From the moment we saw these gorgeous bundles of ten uniquely textured and hand dyed felted wools from Mary Flanagan, we knew we wanted to make a patchwork blanket with them.  They seemed to be made just for this purpose since felted wool doesn't require hemming, plus it's very soft, warm and inviting.  When we got our bundle home and began to design the quilt, we realized that we would only need nine of the ten pieces to make it, but we were determined to use all 10.  It occurred to us that we could use the 10th piece to make a simple pocket on the back of the quilt into which the entire piece could be folded to make a pillow, and our quilt became a quillow!  It was meant to be.

Materials

For best results, use a walking foot on your sewing machine.

Squaring up

When your bundle arrives the pieces will not be perfectly cut. You will need to cut each piece to 12.5-inches x 15-inches (or smaller if your smallest piece isn't big enough) and you will also need to square each piece up while cutting it to this size. 

Place the square grid ruler along the bottom edge of the short side of the wool piece with its left edge about 5-inches from the left edge of the piece of felt as shown above.  Make sure the ruler is exactly straight against bottom edge of the felt. It doesn't matter what line you use on the ruler since you are just getting a straight line, not a measurement.  (If none of the sides of the felt are straight you will need to cut all four sides).

Note: You will not be using the grid on your cutting mat to measure so it doesn't matter where you place the fabric in relation to that grid.

Place your 6.5-inch x 24.5-inch grid ruler vertically against the left edge of the square ruler being careful not to move the square ruler.  Place your hand on the long ruler to anchor it and remove the square ruler. 

Using your rotary cutter cut along the right side of the ruler.  Your piece of wool is now squared up with the bottom edge of the wool (meaning it has been cut at a perfect 90 degree angle).

Repeat these steps on the other sides of wool in order to cut it to 12.5-inches x 15-inches.  Repeat for the remaining 9 pieces.

Placing and Pinning

Once you have all ten pieces of wool cut to the exact same size, lay 9 of them out in a 3-piece wide x 3 piece tall rectangle to decide which pieces you want where in your quilt. It's nice to disperse the darker colors around the quilt. The tenth piece will form the pocket that holds the quillow, so set this piece aside.

Separate your layout into three 12.5-inch wide strips of three pieces each (so that you'll be pinning along the short sides for each strip).

Pin together each strip as follows:

  • Pin along the short sides
  • Overlap the pieces by a half inch 
  • Use ample pins since the fabric stretches as you are sewing

To create less bulk when sewing, overlap pieces in the three strips as shown in the photo above: 

  • On left and right hand strips, overlap the pieces so that the top piece is under the piece below.
  • On the center strip, overlap the pieces so that the top piece covers the piece below it. 

Sewing

Using a walking foot on your machine, sew along the pinned edges using a 1/16-inch seam allowance. 

Flip the strip over and you will see that you have a half-inch flap where the two pieces of wool overlap as shown above.  Using a 1/16-inch seam allowance, sew this flap down just as you did on the reverse side. 

You will have two parallel seams running along the overlapped felt which creates a finished seam on both sides.  Repeat this step for all pinned seams.  You will now have three strips of three pieces of wool sewn together.

Quillow pocket

Using the piece that you set aside for the quillow, pin it to the back side of the lower right hand patch on your quilt.  Only pin it on the three outside edges of the wool leaving the short side open where you've sewn your strips together as shown above.

Using a 1/16-inch seam allowance, sew around all three pinned sides leaving the short side open for the pocket as shown above.

Sewing 2

Line up the three strips that you've sewn together so that everything creates a grid.  Overlap the three strips with each other by a half inch.  Overlap the left and right strips over the middle strip as shown above.

 Make sure all the intersections and edges line up and use enough pins to keep everything in place so that the quilt will be nice and neat after it's all sewn together.

Sew the three strips together in the same manner as you sewed the individual wool pieces together using a 1/16-inch seam allowance on both sides.

This is how the quillow pocket will look once everything is sewn together.

Folding

To fold the quillow, lay the quilt flat with the pocket underneath the bottom right hand corner of the quilt.

Fold from the left the entire first column over the second column.

Then second column over the third column.

Then fold down from the top once...

And then twice.

Flip inside out.

And voila!